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Archive for February 4th, 2016

We’ve Come a Long Way! (Part 1)

Thursday, February 4th, 2016

It’s amazing what you find when you clean out your garage. I came across some old photographs of the first CALMA systems I worked on. Boy, have we come a long way since those days!

Those early CALMA Graphic Data Station (GDS) systems that I worked on back in the late 1970s were considered revolutionary. Why revolutionary? Well before they came along, making the masks for an IC was a real pain. Here’s a brief recap of what you had to do to:

Before GDS, the IC layout engineer would have to draw the circuits on large sheets of grid paper, using a different color for each layer of the circuit. Then they would produce a mask of each layer by cutting the shapes into a peel coat material such as Rubylith. To get a rectangle for example you would cut the four edges that made up the rectangle through the top layer of the Rubylith but not through the base layer. The peel coat material would be removed, leaving the rectangle exposed. The sheets were then photographically reduced to the real size of the IC. A stepper was then used to produce the physical masks by replicating the sheets as many times as would fit on a mask that was the real size of the wafer. Typical wafer sizes back then were around 4 inches. As you can imagine, this was very time consuming and very error-prone.

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